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CLOSE THIS BOOKTools for Mining: Techniques and Processes for Small Scale Mining (GTZ, 1993, 538 p.)
VIEW THE DOCUMENT(introduction...)
VIEW THE DOCUMENTAcknowledgements
VIEW THE DOCUMENTPreface
VIEW THE DOCUMENTGuide to the user
VIEW THE DOCUMENTIntroduction
A. Analysis
Technical Chapter 1: Analysis
B. Underground mining
Technical Chapter 2: Safety Techniques
Technical Chapter 3: Ventilation
Technical Chapter 4: Water supply and drainage
Technical Chapter 5: Support
Technical Chapter 6: Lighting
Technical Chapter 7: Stoping
Technical Chapter 8: Loading
Technical Chapter 9: Hauling
C. Surface mining
Technical Chapter 10: Surface Mining Equipment
Technical Chapter 11: Other special techniques
D. Beneficiation
Technical Chapter 12: Crushing
Technical Chapter 13: Classification
Technical Chapter 14: Sorting
Technical Chapter 15: Gold Benefication
Technical Chapter 16: 0ther Sorting and Separating Techniques
Technical Chapter 17: Drying
Technical Chapter 18: Clarification
E. Mechanization and energy supply
Technical Chapter 19: Energy Techniques
VIEW THE DOCUMENTBibliography
VIEW THE DOCUMENTList of manufacturers and suppliers
VIEW THE DOCUMENTList of abbreviations

Introduction

The role of small-scale mining worldwide, both in developed and developing countries, should not be underestimated. It must be taken into consideration that the definition "small-scale mining" varies greatly from country to country. The criteria used here are cost of investment (less than 1,000,000- US$), number of employees (up to 100 employees), crude ore production rate (less than 100,000 t/a), annual sales, size of the mining concession, amount of reserves, or a combination of these individual criteria. These criteria are still under discussion, and uniform guidelines based on objective criteria have not yet been established.

Consequently small-scale mining in developing countries is defined by subjective criteria, some of which characterize this sector as a craft-activity:

- the absence or low degree of mechanization due to a high proportion of heavy manual labor,

- low safety standards,

- poorly-trained personnel,

- lack of technical personnel in the plant, resulting in deficient planning in both mining and processing activities,

- comparatively poor utilization of resources due to nonselective mining of high-grade ores and poor recovery,

- low pay scale,

- low work productivity,

- periods of non-continuous mining, as a result of mining only seasonally or when world market prices reach a certain minimum level,

- insufficient consideration of environmental impact

- chronic lack of capital,

- some illegal operations due to mining without concession rights.

In general, the situation in small-scale mining can be characterized as a vicious circle that, without external assistance, can hardly be broken:


Figure

Despite the difficult conditions that beset small-scale mining, the industry holds a substantial position in mining worldwide. Of the total world mining production, a considerable proportion is accounted for by small-scale mining.

Table: Precentage of Total World Production of Selected Raw Materials/Minerals represented by Small-Scale Mining (Source: Noetstaller)

Metals

Industrial minerals

beryllium

100 %

iron

12 %

fluorite

90 %

barite

60 %

mercury

90 %

lead

11 %

graphite

90 %

sand and gravel

30 %

tungsten

80 %

zinc

11 %

talc

90 %

stones for building

30 %

chrome

50 %

cobalt

10 %

vermiculite

90 %

salt

20 %

antimony

45 %

gold

10 %

pumice

90 %

coal

20 %

manganese

18 %

silver

10 %

feldespar

80 %

asbestos

10 %

tin

15 %

copper

8 %

clay

75 %

phosphate

10 %


gypsum

70 %


For many developing countries throughout the world, small-scale mining provides an important source of income as well as a significant source of foreign monetary exchange.

Table: The Most Important Small-Scale Mining Countries and Coresponding Minerals Processed (Source: Noetstaller)

Country

Raw Material mined by Small-Scale Mining

Latin America


Argentine

antimony, asbestos, beryl, lithium, mercury, bismuth, tungsten

Bolivia

antimony, lead, gold, sulphur, silver, tungsten, zinc, tin

Brazil

beryl, chromite, gold, precious stones, titanium, tin

Chile

barite, lead, gold, copper, manganese, mercury, sulphur, coal

Dominican Republic

gold

Guatemala

antimony, lead, mica, manganese, tin, tungsten

Colombia

antimony, lead, chromite, precious stones, iron, gold, coal, platinum mercury, zinc,

Cuba

copper, manganese, pyrite

Mexico

fluorite, mercury, sulphur, uranium, tin

Peru

antimony, lead, diatomite, gold, copper, manganese, molybdenum, silver, bismuth, zinc, tin

Venezuela

asbestos, diamonds, gold

Ecuador

gold

Asia


Myanmar

antimony, manganese, tin, tungsten

China

antimony, iron, coal, tin, tungsten

India

barite, borates, iron, mica, coal, manganese, tin

Indonesia

gold, tin

Iran

barite, lead, copper, zinc

Malaysia

gold, iron, manganese, zinc, tin, tungsten

Papua-New Guinea

gold

Philippines

chromite, gold, coal, copper, silver, zinc

Thailand

antimony, tin, tungsten

Turkey

lead, chromite, copper, magnesite, mercury, zinc

Africa


Algeria

antimony, barite, diatomite, mercury, zinc

Ethiopia

gold, manganese, platinum

Gabon

gold

Ghana

diamonds, gold

Kenya

beryl, precious stones, gold, copper, silver

Lesotho

diamonds

Liberia

diamonds, gold

Madagaskar

gold, rare earth, bismuth

Morocco

antimony, barite, lead, manganese, zinc, tin

Nigeria

asbestos, barite, lead, gold, zinc, tin

Rwanda

beryl, gold, tin, tungsten

Sierra Leone

diamonds

Tunesia

lead, mercury, zinc

Tanzania

diamonds, mica, gold, magnesite, precious stones, tin, tungsten

Uganda

beryl, bismuth, tungsten

Central African Rep.

diamonds, gold

Zimbabwe

antimony, beryl, chromite, precious stones, mica, gold, copper, lithium, manganese, silver

Small-scale mining activities and mine workers have an integral interrelationship with their surroundings -nature, culture and people, technology and economy: mining disturbs nature through the depletion of its natural resources and its deleterious impact on the environment, which it is dependent upon for its energy and raw materials. Mining on the one hand, and culture and people on the other, have greatly influenced each other since prehistoric times: mining activities provided culturally significant metals and precious stones; mining has always, still to this day, led the way for rural and technological development. Mining, with its tools and equipment, utilizes this technology to generate income through the materials it produces. This interrelationship can be depicted as follows:


Figure

A comprehensive promotion of small-scale mining must consider the social suitability, assessed needs, profitability and environmental compatibility; only then can subsequent improvements in the working conditions of small-scale miners be achieved. In particular, the following measures are essential:

Table: Catalogue of possible Promotion Measures for the various Stages of Production


On-site technical and organizational consultation

Research and development

Policy on raw materials

Exploration

Training in:
- analysis
- deposit geology and mineralogy
- geological mapping

Development of appropriate:
- methods of analysis
- instrument kits

National assistance through:
- regional exploration programs
- providing suitable maps
- service facilities
- reducing bureaucratic requirements

Mining, Exploitation

Training in organization and implementation of:
- exploration activities
- safety measures
- mining operation
- mecanization
- training in the operation of machines

Development of appropriate:
- mining methods and equipment
- haulage facilities
- safety procedures
- ventilation methods

Implementation of:
- security and health control
- technical advice
Devising a social security system for small-scale mining

Beneficiation

Training in:
- operation of machines
- planning, operation, optimization and supervision of beneficiation plants
- water management
- handling/treatment of chemicals which are hazardous to health and the environment

Development of appropriate:
- crushing and grinding equipment
- beneficiation techniques and machines for small-scale mining, e.g.:

- mobile systems
- heap leaching
- flotation
- mechanization of equipment

- analysis of concentrates

Promotion and construction of:
- central processing plants
- infrastructure for
- transportation
- water source facilities

Marketing, Investments

Training in:
- plant management
- marketing
- accounting
- profitability calculations
- credit/loan facilitation
- cooperatives

Development of appropriate:
- credit schemes for small- scale mining
- organizational structures
- advertising

formulation of raw material policy suited to small-scale mining
- debureaucratization
- legalizing small mines
- government purchase of products at market prices
- management consulting
- credit and tax incentives

The objective of this technical handbook on small-scale mining is to provide technical alternatives and organizational improvements for small-scale mining. The goal of these technical innovations is to assist the small-scale mining industry in numerous ways in solving its problems; specifically, this can be accomplished by:

- improving operational success by increasing mine output,
- job generation with low specific cost,
- improving the quality of social and economic living conditions,
- increasing production through semi-mechanization1) using regenerative sources of energy,
- improving job safety, and
- minimizing environmental impact.

1)Semi-mecanization is defined here as a form of mechanization in which only individual steps of the total mining and beneficiation operations are mechyanized (e.g. mechanization of the crushing process by use of a breaker). Additionally, semi-mechanization also defines an operation in which the control and feeding of the machine are performed entirely manually.

The techniques or methods discussed in this handbook are summarized according to five categories: analysis, surface and underground mining, beneficiation, and energy supply. In addition to purely technical solutions, the handbook also provides alternatives for improvement of organizational problems typical to small-scale mining. In conjunction with that, historical mining machines, modern small-scale mining equipment, and traditional techniques were examined within the scope of the investigation. The integration of the historical, modern and traditional elements serves as the basis here for the development of an appropriate technology.

This technology is aimed not only at the small-scale miners themselves. The majority of the mining and dressing techniques identified to be applicable for small-scale mining, due to their suitability for local production, offer various approaches to the promotion of crafts and small manufacturing industries.

The craftsmen and the small to medium-scale manufacturers can especially profit from the production of machines and facilities for the small-scale mining industry and resulting diversification of product lines when

- competetive products do not yet exist on the local market, and

- if the local market for mining and processing equipment is protected from the import market as a result of, amongst others, import duties, shortage of foreign exchange, and high transportation costs.

Small-scale craftmen or manufacturers associated with the mining industry can:

- deliver faster and cheaper

- more accurately meet the customers needs

- benefit from the relationship to become independent and self-organized

- shorten repair and maintenance time, which is especially important in seasonal small-scale mining operations.

The following results are expected from the application of the recommended technical and organizational improvements for small-scale mining in developing countries:

- local production of equipment for appropriate mining and beneficiation technology by craftshops and small-scale manufacturers. This would be developed to meet demand within the country itself and, in addition, could lead to the intensification of a South-South cooperation

- consultancy for small-scale mining operations, accompanied by installation of appropriate equipment, support for adaption developments, etc.

- educational measures; training of small-scale mining personnel, planners and consultants in suitable educational facilities, for example in the areas of analysis, geology, mineral-deposit geology, work organization and techniques in mining and beneficiation, work safety, marketing and economics

- development of new concepts for environmentally and economically advantageous energy supply systems, such as the use of renewable energy sources

- development and implementation of environmental protection measures in small-scale mining (e.g. decreasing the amount of lumber needed for mine supports, reducing or even eliminating mercury emissions in the gold amalgamation process, addressing problems of cyanide-leaching in gold-ore processing, reducing contamination of waste water by, for example, reagents from flotation processing or slurry effluents from beneficiation operations).

The effects of such a politically-instigated developmental program would include creating and securing jobs in the non-agricultural sector, qualifying workers in the mining and craft industries, import-substitution of raw materials in the industrial, energy, and agricultural sectors, substituting locally- manufactured for imported machinery and equipment, as well as contributing to regional development.

As a whole, these measures lead to the internalizing of costs and income in the areas influenced by mining i.e. the mines themselves, the craft and manufacturing industries, as well as the suppliers of raw materials.

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